BMW Group Plant Leipzig is undergoing a significant transformation, solidifying its position as a leader in the company’s shift towards electric mobility. The launch of the all-electric MINI Countryman marks a major milestone, as the plant now produces four distinct models with three different drive types (combustion engine, plug-in hybrid, and electric) for both BMW and MINI brands, all on a single, adaptable production line.
This new MINI Countryman Electric represents a crucial step in the brand’s ambitious goal of achieving full electrification by 2030. Offered in two variants — the Countryman E and the more powerful all-wheel drive Countryman SE ALL4 — the model caters to diverse customer preferences while promoting sustainable driving practices.
To accommodate the growing demand for electric vehicles, Plant Leipzig has undergone continuous upgrades since 2018. This comprehensive process involved expanding the bodyshop, paintshop, assembly line, and logistics, allowing the plant to potentially increase production by a staggering 100,000 units annually.
One of the key strengths of Plant Leipzig is its flexible production system. This adaptability played a crucial role in seamlessly integrating the new MINI Countryman Electric into the existing production line. Additionally, the system allows for swift adjustments in the production of different drive types, enabling the plant to effectively respond to evolving customer preferences.
The increased production volume necessitates a corresponding expansion in the workforce. Plant Leipzig anticipates welcoming up to 900 additional employees by the end of 2024, primarily in vehicle production. To maintain efficient operations around the clock, nightshifts will be implemented for the first time in the assembly department.
Beyond vehicle production, Plant Leipzig is also taking significant strides towards becoming a center for high-voltage battery production. The facility now encompasses all three stages of the Gen 5 high-voltage battery production process, including cell coating, module production, and battery assembly. This expansion involved the installation of five cell-coating lines, three module-production lines, and two battery assembly lines, showcasing the plant’s commitment to comprehensive in-house battery production.
The Mini Cooper assembly plant is pioneering the use of resource-saving technologies in its paint processes. The introduction of a new overspray-free painting method for the MINI Countryman significantly reduces paint waste and conserves resources. Additionally, the implementation of bivalent burners capable of using either hydrogen or natural gas contributes to minimizing CO2 emissions throughout the production process.
BMW Group Plant Leipzig is actively shaping its future to align with the evolving landscape of the automotive industry. By embracing electric mobility, increasing production capacity efficiently, and implementing innovative resource-saving technologies, the plant is establishing itself as a frontrunner in sustainable automotive manufacturing.
